Green Engineering How to Design More Profit into the Metalworking Operation By Ron Chapman, Systems Sales Manager & Teresa Phillips, Senior Marketing Specialist, PRAB Introduction The green movement is not a new concept. In fact, the basic principles were well-known throughout Europe in the medieval era. However, it was the Industrial Revolution in Europe that […]
Cutting fluids play a very important role in metalworking by lubricating the working area, which reduces the heat generated during cutting and prevents tools from exceeding critical temperature ranges. However, cutting fluid deteriorates over time as it becomes contaminated with tramp oils, metal fines, and bacteria. As it breaks down, it can damage machining tools, pumps, and sumps in […]
CHALLENGE A global manufacturer of powertrain systems for the auto industry needed to improve fluid recovery as part of its steel stamping scrap process at its facility in the Northeastern United States. As a tier one supplier to major automotive manufacturers, and with an estimated 70% of the vehicles on the road utilizing one of their […]
The ability to recover valuable cutting fluid from metalworking scrap provides manufacturers the ability to reduce new fluid purchases and other related expenses like haul-away and disposal costs. Because the scrap is separated from the fluid the metalworking operation can also improve the value of its scrap going to the recycler. Companies weighing the options when purchasing new capital […]
“We get $0.17 per pound more for our briquetted material over loose chips.”– Jack Rovan, Martin-Baker Plant Manufacturing ManagerProven Results Achieved for PRAB Customers: Documented reduction of scrap volume by as much as 90% Increased scrap value up to 25% Reclaimed up to 99% of cutting fluids “We have seen around […]
.column { float: left; width: 33.33%; padding: 20px; } Automated Systems and Software Platforms Exist that Can Ease an Operation’s Transition to the Industrial Internet of Things Introduction Smart technology has become a common, if not essential, part of our daily lives. Most people are familiar with smart technology—which is […]
Accidents and injuries in the workplace are going down in the US, but the costs associated with them continue to go up. There is a long way to go in reducing these costs, especially in certain areas of the metalworking industry. Fortunately, there are solutions available to decision-makers when they choose to seriously consider the application and benefits provided […]
Metalworking operations are often faced with unavoidable costs that are beyond their control. Two of the largest this year have been tariffs, and the cost of cutting fluids. Fortunately, there are many back-end solutions to help offset these costs that will add more value to metal scrap and spend fluids, and move profit margins in a positive direction. Machine […]
When market factors reduce profit margins, metalworking operations should consider shifting their capital expenditures to back-end process systems.By Mike Hook, Sales & Marketing Director, PRAB Introduction In 2010, Modern Machine Shop magazine released its inaugural “Top Shops” benchmarking survey. Intended as an annual method for metalworking shops to compare their key performance indicators […]
If there is more good news to be shared about the current state of the U.S. workplace, it’s that the rate of accidents and injuries are on a healthy downward trend. However, the costs associated with these workplace injuries continue to rise, providing businesses with more financial headaches than relief. It’s not hard to see how economically devastating workplace […]
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