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Steel Belt Conveyors

Blog: Automating the Chip Removal Process with PRAB Conveyors

“Keeping up with high Q rates” sounds like the title of a reality TV show. It’s definitely an important aspect of any industrial manufacturing operation that puts a priority on optimizing output. If the goal is to machine as many parts as possible in the shortest amount of time to maximize profitability, a high material removal rate (Q) is critical […]

Blog: The Importance Of Design Elements In Maximizing The Life Of Your Steel Belt Conveyor

Steel belt conveyors have been relied upon in the stamping industry for hundreds of years. The reason for this is because of the way steel belt conveyors automate the scrap handling process, and for the specific ways in which they can be designed to mitigate wear of the conveyor and any unplanned downtime associated with that wear. Typically in […]

Blog: Why Wear Abatement Strategies Are Necessary

Although any good equipment design will incorporate some sort of safety factor for wear, more application-specific details should be shared with the design engineer. This will ensure less wear, better value, and a longer lasting piece of equipment. Some key application details to share with the design engineer for equipment in the metal scrap handling industries are: Specific alloy […]

Technical Brief: Critical Design Elements for Maximizing the Life of Under Press Steel Belt Conveyors

CHALLENGE As Press technology has expanded to meet the changing demands of customers in the automotive, aerospace, defense, and construction equipment sectors, the reliability and robust nature of the steel belt conveyor design remains one of the most efficient methods for the transfer of flat metal stamping scrap. The increased demands on stampers to achieve tighter […]

Case Study: Metalworking Company Finds Increased Asset Utilization by Focusing on Scrap Management

Project Summary Automated Scrap Handling Improving workflow Centralized Scrap Management System Enhancing productivity Under Press Conveyors Optimizing asset utilization Customized Conveyors for Existing Pits Reduced capital expenditure, and minimized labor requirement Challenge A Metalworking Company that produces heavy gauge stamped metal fasteners, progressive die metal stampings, and high value added assemblies for customers in automotive, heavy truck, military, […]

Application Review: Mobile Conveyor Helps a High-Volume Stamping Operation Improve Production and Increase Safety

Application Summary Collaborative Design Enhancing workplace safety Automated Scrap Handling Saved 18 minutes per die change Centralized Scrap Management System Enhancing productivity Traversing Conveyors Optimizing plant space Challenge A stamping operation at a custom parts manufacturing plant near Detroit, Michigan, USA needed to improve their scrap handling process. The stamping operation had a 1,000 ton press […]

Application Review: A Die Cast Company Improves Melting Process and Cuts Operating Expenses

THE CHALLENGE: Improving the Aluminum Re-Melting Process A die-casting company in the Midwest contracts with automotive and other industrial OEM companies to design and manufacture die-cast parts from Aluminum, Zinc, and Plastic. The die caster recognized the need to improve the efficiency of their Aluminum remelting processes.     The die-cast industry as a whole has […]

Application Review: Full-Service Recycler Increases Profits with Orbital Load-Out System

CHALLENGE Metal scrap recyclers face a mountain of business risk and volatility. In addition to fluctuating commodity prices, metalworking companies don’t collect scrap in their facilities efficiently. This means customer pick-ups are more frequent, containers are filled unevenly and with air pockets, and the return is reduced.     Forward-Thinking Scrap Recycling Improves Partnerships and Margins […]

Case Study: Martin-Baker Turns Metal Scrap and Fluid into Revenue Stream

CHALLENGE Aerospace manufacturer needs a chip and fluid processing system to keep up with its machining demands by reducing the volume of metal turnings and to recover expensive cutting fluids for reuse. The goal was to transform their metal scrap and fluid into a viable source of revenue. CUSTOMER Martin-Baker INDUSTRY Aerospace PRODUCTS Dualpak™ Briquetter, Steel Belt […]

Case Study: C&A Tool Increases Profitability, Maintains Clean Facility With Chip Processing System

CHALLENGE A machining supplier needs an automated chip processing system and Coolant recycling for metal turning and chip management, while simultaneously capturing expensive cutting fluids for reuse. CUSTOMER C&A Tool Engineering, Inc. www.catool.com INDUSTRY Machining PRODUCT Diagonal-Shaft Wringer Steel Belt Conveyor Screw Conveyor Tramp Metal Separator Vertical Axis Crushers C&A Tool Engineering, Inc. is a premier international supplier […]