Load-Out Systems for Metal Scrap Handling

Engineered for Rugged, High-Volume Metalworking Environments

From discharge to stacking and loading, PRAB load-out conveyor systems are engineered for efficient final transfer of scrap into large trailers or railcars, maximizing container fill and reducing haul-away costs. These systems incorporate even distribution and optional automatic level sensing to ensure full payloads while minimizing labor and safety risks associated with manual handling. Ideal for centralized scrap cells and high-volume facilities, PRAB load-out solutions complete the material flow from generation to shipment.

Their extreme lifespan performance is a hallmark of PRAB’s “Built to Last” design. Whether your plant is located in North America or the EU, PRAB’s USA and Poland engineering centers provide identical product standards, local service, and rapid parts support—ensuring uptime and reliability worldwide.

PRAB Load-Out Systems use traversing, bi-directional steel-belt shuttle conveyors to evenly distribute stamping, die-casting, and machining scrap into containers, trailers, or railcars.

Result: Up to 60 % higher productivity, reduced forklift use, and maximum container utilization.

Key Advantages:

• Even Fill Distribution – Continuous shuttle motion eliminates voids and maximizes haul-away efficiency.
• Integral Weighing & Level Sensors – Prevent overload conditions and ensure every container meets weight limit compliance.
• Heavy-Duty Steel Belting – Built to handle abrasive turnings, slugs, and die scrap for decades of reliable operation.
• Low-Maintenance Design – Open frame, auto-lube system, and quick-access components reduce downtime.
• Safety & Ergonomics – Removes operator contact with hot or sharp scrap, minimizing risk.
• Configurable Discharge Options – Pant-leg, tilt, swivel, orbital, and stationary chutes to fit any plant layout.

Proven Load-out Systems – Integration Across Industries

PRAB engineers custom load-out systems to work seamlessly with:

• In-floor conveyors and chip processing systems
• Shredder/wringer or briquetter discharge lines
• Centralized coolant recycling systems and fluid filtration loops

Example: In one stamping plant, PRAB’s shuttle system increased container fill by 20 % and cut scrap handling labor by 30 %—verified under the Performantee® Guarantee.

See the Results for Yourself

Explore our case studies:

• Metal Stamping Expansion Case Study
• Metalworking Plant Integration Example (Load-Out)
• Old Faithful Conveyor—48 Years of Service

Built for Long Life—Backed by Proof

Many PRAB conveyors have remained in service for 30–50 years, operating 24/7 in harsh foundry and machining environments.

• Frames run on hardened steel track with sealed bearings.

• Structural integrity proven by over 2000+ installations worldwide.

• Every system is lab-tested and performance-verified before shipment.

Features and benefits of the PRAB Load-out system include:

• Maximum container fill
• Automatic level sensors provide a visual alert when full
• Access platforms with safety railings meeting OSHA requirements
• Heavy-duty PRAB steel belting
• Frames are supported on hardened rail track and steel wheels
• Open frame construction for quick and safe access to carryover
• 4 available chute options, including Stationary, Enclosed/Pant Leg, Tilted and Orbital
• Integral scales assure containers are full, but do not exceed road weight limits
• Infeed conveyor controls can be interlocked with process
• Indexing and timed operating options are available
• Optional 6″ pitch heavy-duty open frame
• Auto lube systems for automatic greasing of bearings.